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Product Description
Our decorative brass extrusion profiles are produced in four primary alloy grades to accommodate different hardness, corrosion resistance, and aesthetic requirements. The standard alloy lineup includes C2800, C2740, C2720, and C2680, each formulated with defined copper and zinc ratios for consistent mechanical performance. C2800 offers higher tensile strength for structural decorative components, while C2680 provides enhanced formability for intricate profile designs.
All brass extrusion profiles are manufactured with a size tolerance of ±0.05mm across critical dimensions. This precision level is maintained through calibrated extrusion dies and post-extrusion dimensional verification. Profiles are available in two standard surface finishes: mill finish for applications requiring subsequent processing, and polish finish for decorative installations where visual appearance is a primary consideration. The standard color output is uniform yellow brass tone.
Parameter | Detail |
|---|---|
Alloy Type | C2800 / C2740 / C2720 / C2680 |
Size Tolerance | -0.05mm to +0.05mm |
Surface Finish | Mill Finish / Polish Finish |
Color | Yellow |
Compliance Standards | ISO / ROHS |
Minimum Order Quantity | 200 kgs |
Customization | Customer-specific dimensions accepted |
The brass profile extrusion process begins with alloy billet heating to precise temperature ranges, followed by forced extrusion through precision-machined steel dies under controlled pressure. Each profile undergoes inline dimensional monitoring during production, followed by cooling, straightening, and cut-to-length processing. Surface finishing operations are applied according to specified requirements before final inspection and packaging.
Our production facility maintains an extensive die library covering common decorative profile cross-sections used in architectural and furniture applications. For custom profile designs, our engineering team develops dedicated extrusion dies based on customer-provided drawings or samples. Die development timelines vary according to profile complexity, with typical lead times of 15 to 25 working days for new tooling. All dies undergo trial extrusion and dimensional validation before full production release.
Each production batch undergoes three inspection stages: incoming material verification to confirm alloy composition, in-process dimensional monitoring at set intervals, and final inspection covering surface condition, length accuracy, and profile straightness. Material certificates are available upon request for orders requiring full traceability documentation.
Brass extrusion profiles serve as decorative trim elements for residential and commercial door systems, including edge profiles, inlay strips, and handle mounting sections. For window applications, profiles function as decorative framing elements, sash trim, and glazing bead components. The natural corrosion resistance of brass makes these profiles suitable for both interior and moderately exposed exterior installations.
In commercial construction projects, brass decorative profiles appear in wall trim, corner guards, ceiling edge details, and elevator cab interior elements. Retail spaces and hospitality interiors use brass extrusion profiles for display fixtures, counter edging, and decorative wall panel framing. The polish finish option provides a reflective surface that complements contemporary and traditional interior design schemes.
Furniture manufacturers integrate brass extrusion profiles as decorative edging for cabinetry, drawer front trim, table edge banding, and wardrobe door accent strips. Hardware producers use custom-extruded brass sections as base material for handles, pulls, and decorative fixture components. The machinability of brass alloys allows secondary operations including drilling, tapping, and bending for finished component assembly.
The minimum order quantity for standard brass extrusion profiles is 200 kilograms. For custom cross-section designs, minimum order quantities are evaluated based on profile weight per meter and die setup requirements. Standard production lead time ranges from 20 to 30 working days after order confirmation and die approval, depending on alloy selection and order volume.
Brass extrusion profiles are cut to specified lengths and packaged with protective wrapping to prevent surface damage during transit. Longer profiles receive additional end protection and structural bracing. Export packaging options are available for international shipments, with fumigation-compliant wooden crates for sea freight and reinforced cartons for air freight consignments.
All brass decorative profiles conform to ISO manufacturing standards and meet ROHS substance restriction requirements. Material test reports documenting alloy composition can be provided with each shipment upon customer request. Third-party inspection services can be arranged for orders requiring independent verification of dimensions, material properties, or surface quality.
Custom extrusion die development typically requires 15 to 25 working days, depending on the complexity of the profile cross-section. Trial samples are produced for customer approval before full production begins.
Yes, custom profiles are manufactured based on customer-provided CAD drawings, technical specifications, or physical samples. Our engineering team reviews each design for extrusion feasibility before tooling commencement.
Standard options include mill finish (as-extruded) and polish finish. Additional surface treatments such as brushing, lacquer coating, or antique patina can be arranged as custom order specifications.
The minimum order quantity is 200 kilograms for standard catalog profiles. Custom cross-sections may have different minimum order requirements evaluated on a per-project basis.
Each production run includes periodic dimensional measurements using calibrated measurement equipment. Final inspection verifies that all critical dimensions remain within the ±0.05mm tolerance specification before shipment release.